Discuss your application
Engineers review RFID tracking data beside tooling in a manufacturing facility.
About FactorySense

The team accountable for your tracking system, from the first read to the enterprise record.

FactorySense is an industrial technology and professional services firm headquartered in Dallas, Texas, with additional offices in California and employees across the United States. We design, deploy, and support RFID systems for manufacturers, with consulting, RF engineering, software, hardware, and enterprise integration delivered by one team that stays with the system after go-live.

Why FactorySense exists

RFID programs tend to break down at the handoffs between vendors.

Many RFID programs are assembled from separate parties: a consultant who scopes the work, a software vendor who configures the application, and a hardware supplier who ships readers and tags. When reads are missed or enterprise records drift, responsibility is hard to place. FactorySense was founded to give manufacturers one team that designs, deploys, and answers for the whole system.

FactorySense engineer evaluates RFID tag placement on metal tooling.

What one accountable team covers.

Each capability below is often bought from a different company. We deliver them as an integrated solution provider of hardware, software, and on-site integration services, so decisions in one layer account for the constraints of the others.

01
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

Consulting and RF engineering

Requirements, site assessment, tag testing on your actual assets, read-zone design, and a deployment plan tied to the operating problem.

02
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

FactorySense.io software and integration

Our software turns reads into validated locations, movement events, and exceptions, then passes accepted transactions to your ERP, MES, WMS, or EAM.

03
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

Hardware and deployment

Readers, antennas, tags, mounting, network, and power, specified for the environment, then installed and commissioned by the same team.

01
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

Consulting and RF engineering

Requirements, site assessment, tag testing on your actual assets, read-zone design, and a deployment plan tied to the operating problem.

02
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

FactorySense.io software and integration

Our software turns reads into validated locations, movement events, and exceptions, then passes accepted transactions to your ERP, MES, WMS, or EAM.

03
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

Hardware and deployment

Readers, antennas, tags, mounting, network, and power, specified for the environment, then installed and commissioned by the same team.

01
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

Consulting and RF engineering

Requirements, site assessment, tag testing on your actual assets, read-zone design, and a deployment plan tied to the operating problem.

02
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

FactorySense.io software and integration

Our software turns reads into validated locations, movement events, and exceptions, then passes accepted transactions to your ERP, MES, WMS, or EAM.

03
https://cdn.prod.website-files.com/675194996313f608d02f4fae/6ab30fda6272c86e0f2a25da_factorysense_rfid_data_flow.json

RFID observations become operational events and enterprise records.

Hardware and deployment

Readers, antennas, tags, mounting, network, and power, specified for the environment, then installed and commissioned by the same team.

How we work

Principles that shape every engagement

These commitments reflect what we have learned deploying RFID in working manufacturing environments. They guide how we scope, design, and support each program.

Start with the operating problem

We begin with the task or decision that costs your team time, accuracy or control. Searching for tools, reconciling work in process and preparing for audits are common examples. Technology choices follow from that requirement, and the system is designed around the way your teams already work.

Select technology on the evidence

We are not tied to one sensing method or hardware brand. Passive RFID, active RFID, RTLS, or barcode may each suit a given asset and environment, and some programs combine them.

Prove it in your conditions

Tags, mounting, and read zones are tested with your own assets in your own facility before a broader rollout. A site assessment or focused pilot shows what can be captured reliably and what it will take.

Design for the enterprise record

A read becomes useful when it produces the right transaction. We define accepted events, identifiers, exception handling, and the updates that belong in your ERP, MES, or WMS.

Stay accountable after go-live

The team that designed the system supports it in production. That includes troubleshooting, tuning, and expansion as your assets, layouts, and workflows change.

Honeywell Aerospace RFID recovery case study.
Customer perspective | Honeywell Aerospace

From an unreliable deployment to dependable WIP data.

Honeywell Aerospace asked FactorySense to recover an active RFID deployment its teams no longer trusted. We redesigned the tags, read points, event logic, and integration around passive RFID. That removed tag-battery maintenance and restored confidence in work-in-process records.

Read the Honeywell Aerospace case study
60 seconds

We have seen substantial cost savings since switching to FactorySense from our previous RFID solution.

Adam Overbo, Materials Manager, Honeywell Aerospace

Working with FactorySense

Questions about FactorySense

Answers to common questions about the company, what we deliver, and how engagements begin.

Where is FactorySense based?
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FactorySense is headquartered in Dallas, Texas, with additional offices in California and employees across the United States. Our engineers work at customer facilities during site assessment, installation, and commissioning.

Does FactorySense provide hardware, software, or services?
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All three, delivered as one program. We provide consulting and RF engineering, the FactorySense.io software platform, industrial RFID hardware selected for your environment, enterprise integration, and ongoing support. Customers can also engage us for a defined part of a program.

Which industries does FactorySense serve?
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Most of our work is in manufacturing, including aerospace and defense, electronics, medical devices, automotive suppliers, industrial equipment, and composites. Our published case studies describe specific deployments and results.

Is FactorySense tied to a particular hardware brand?
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No. We select readers, antennas, and tags for the assets, environment, and workflow, and we test candidate configurations before recommending them at scale.

How does an engagement with FactorySense usually begin?
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Most engagements begin with a conversation about the operating problem, the assets involved, and the systems already in place. A site assessment or focused pilot then tests the approach with your own assets before a broader deployment.

Next step

Tell us what you need to track.

Share the operating problem, the assets involved, and the systems your team relies on. We will help you judge whether RFID fits and what a sensible first step would be.